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HomeMy WebLinkAboutStaff Report 3.A 02/27/2017LU aw '� rs5g DATE: February 27, 2017 Agenda Item #3.A TO: Honorable Mayor and Members of the City Council through City Manager FROM: D St. ASCE — Director, Public Works & Utilities Larry Zimmer, P.E. — Deputy Director, Public Works & Utilities SUBJECT: Resolution Accepting Completion of the Petaluma Community Center Roof Overlay and HVAC Replacement Project and Authorizing the Transfer of Funds RECOMMENDATION It is recommended that the City Council adopt, the attached Resolution Accepting Completion of the Petaluma Community Center Roof Overlay and HVAC Replacement Project and Authorizing the Transfer of Funds. BACKGROUND The Community Center roof had reached the end of its useful life and needed to be rehabilitated. Approximately two - thirds of the existing roof had been overlaid in prior fiscal years. The roof replacement project for the remaining six sections of the roof directly over the lobby and auditorium areas had been on hold waiting for sufficient funding since the work would require replacement of five HVAC during the re- roofing work. The HVAC units were original to the building 28 years ago, were inefficient, and had exceeded their useful life. This project involved the installation of a 60 -mil thermoplastic polyolefin (TPO) single -ply membrane over the existing roof and parapet walls and the replacement of five rooftop HVAC units. This project will reduce the ongoing repair and maintenance costs and eliminate leaks during rains. Staff prepared contract documents to bid the roof overlay and the replacement of the HVAC units along with related duct, conduit, and electrical connections. The proposed action meets Council Goal: "Plan for and implement priority capital projects as funding permits." DISCUSSION The Notice Inviting Bids for the work was issued on June 9 and 16, 2016. On June 23, 2016, one (1) bid was received, from Henris Roofing Company for $278,768.00. The Engineer's Estimate was $167,000.00. Upon review of the higher than anticipated bid, it was determined that the roofing costs were very close to the engineer's estimate but the HVAC costs were more than double the estimate. It was recommended that the City negotiate a lower cost, adjust the project budget, and award the full contract. Additional funding was transferred from the Community Center Interior Project C16201304, and the project proceeded. The contractor provided several options to lower costs, and the most advantageous one was implemented through a change order. This option completed the roof replacement, thus preventing further leaks and building damage, and replaced the five HVAC units, which increases energy efficiency and assures consistent and more efficient heating and cooling for the multi - purpose room and lobby. In the course of work, soft spots were discovered on the roof deck under one of the HVAC units. The contractor was directed to remove the existing rotted sections of roof materials, and replace the sections with plywood sheeting. The dry rot in one area extended into a ceiling joist and was cracked beyond repair. A specialty contractor outside the general contractor replaced the joist. The FY 16/17 CIP included a roof overlay project at Fire Station #2 project which, after the Community Center, leaked the worst of City facilities. To expedite this project, a change order was negotiated to overlay the Fire Station #2 roof before the winter rains. On October 17, 2016, Council authorized the change order to the Community Center project to include the overlay of Fire Station #2, with Resolution 2016 -166 N.C.S. The final construction contract amount is $278,768.00, which includes a net change order total of $0.00. The three change orders are - $55,190 for the cost reduction for the HVAC units; $43,444 for the roof overlay of Fire Station #2; and $11,746 to remove the existing built -up roof on the HVAC section to replace dry rot and install new underlayment. There is an additional change order for $4,998.00 to replace the roof joist. There are no disputed claims and the project was completed without any significant incidents. FINANCIAL IMPACTS The FY 16/17 budget included construction for the Community Center Roof Overlay and HVAC Replacement Project, Project No. C16201306, with a project budget of $167,000. At time of award, Council approved a total project budget is $214,000 because of the higher than expected HVAC costs, and $121,000 was transferred from the Community Center Interior Repairs Project, Project No. C16201304. Funding not spent on the HVAC from this project will be transferred back to the Community Center Interior Project C16201304. The Fire Station #2 roof overlay material and contractor work along with some select roof wall coping cap replacement is included in change orders to the Community Center Roof Overlay and HVAC Replacement project C16201306. Planning, design, construction management and CIP overhead costs will be charged directly to the Fire Station #2 Roof Overlay Project C11201701. The total cost for the project is summarized in the table below: 2 Uses Community Center Contract •Award Community Center -- Contract Aece fence Fire Station #2' FY>16117 CIP Budget Eire Station #2 Project Expenses Design $6,000 $6,000 $6,000 $6,000 Legal $0 $0 $0 $0 Planning /Environmental $0 $0 $1,000 $1,000 Construction Contract $279,000 $278,768 $50,000 $43,444 Construction Management $13,000 $15,000 $6,000 $6,000 Project Contingency $27,000 $5,000* $5,000 $0 Administration $2,000 $2,000 $0 $0 CIP Overhead @ 2.4% $8,000 $7,232 1 $2,000 $2,000 TOTAL $335;000 $314;000' $'70,000 $58;444 *for Giovacchini Construction to repair the roof joist FUNDING TRANSFERS ATTACHMENTS 1. Resolution Community Community Fire Station #2 Risk Management Center Center Roof Roof Overlay 7400.74010.54151 Interior Overlay and C11201707 C16201304 HVAC Replacement C16201306 Authorized August 1, (- $121,000) +$121,000 2016 Proposed February 27, +$20,000 (- $20,000) 2017 Proposed February 27, +$43,444 (- $43,444) 2017 Proposed February 27, (- $4,998) +$4,998 2017 TOTAL TRANS °FERS +$63,444 (- $24;998) (= $43,444) +$4,998 ATTACHMENTS 1. Resolution Attachment 1 RESOLUTION ACCEPTING COMPLETION OF THE PETALUMA COMMUNITY CENTER ROOF OVERLAY AND HVAC REPLACEMENT AND AUTHORIZING TRANSFER OF FUNDS WHEREAS, in accordance with Section 68 of Article X of the City of Petaluma Charter, Section 20162 of the California Public Contract Code and other applicable law, the City of Petaluma solicited bids for the Petaluma Community Center Roof Overlay and HVAC Replacement project ( "Project "); and WHEREAS, bids for the Project were opened on June 23, 2016, in accordance with California Public Contract Code Section 4104.5 and other applicable law; and WHEREAS, the apparent low bid for the Project was the bid of Henris Roofing Company in the amount of $278,768.00; and WHEREAS, by Resolution No. 2016 -126 adopted August 1, 2016, the City Council of the City of Petaluma found the bid of $278,768.00 for the Project to be the lowest responsive bid and awarded the Project to Henris Roofing Company in the amount of $278,768.00 conditioned on Henris Roofing Company's timely executing the Project contract and submitting all required documents and authorized and directed the City Manager to sign the Project contract on behalf of the City upon such timely submission and to execute on behalf of the City any change orders and other amendments to the Project contract that are necessary to effectively complete the project and /or to realize the Project and /or cost benefits for the City so long as such change orders or amendments do not result in an increase in excess of 20 percent of the total Project amount; and WHEREAS, the following change orders affecting the Project amount have been approved: Change Order Number Description Amount CCO #1 HVAC Modification ($55,190.00) CCO #2 Fire Station #2 Roof Overlay $43,444.00 CCO #3 Deck removal and installation ofunderlayment $11,746.00 Net Change Orders: $0.00; and WHEREAS, the final construction contract amount as amended including all change orders is $278,768.00; and WHEREAS, City staff have inspected the Project and determined that it has been completed in substantial accordance with the contract requirements subject to the Contractor's continuing warranty and other obligations pursuant to the contract; and WHEREAS, based on the foregoing, it is recommended that Council accepts the Project on behalf of the City; and 11 WHEREAS, unused funds transferred from the Community Center Interior Repairs project C16201304 to the subject project to complete construction can be returned to the Interior Repairs project; and WHEREAS, the Fire Station #2 roof overlay was completed with funding transferred from the Community Center Interior Repairs project 016201304 and the Fire Station #2 Roof Overlay Project C11201707 budget shall reimburse Community Center Interior Repairs project; and WHEREAS, the Risk Management Fund paid for the emergency work by Giovacchini Construction and shall be reimbursed by the subject project. NOW, THEREFORE, BE IT RESOLVED by the City Council of the City of Petaluma as follows: 1. The contract entitled Petaluma Community Center Roof Overlay and HVAC Replacement, Project No. C16201306 with a final construction contract amount of $278,768.00 is accepted as complete subject to the Contractor's continuing warranty and other obligations pursuant to the contract. 2. The City Clerk/Recording Secretary is hereby authorized and directed to file a Notice of Completion concerning the Project with the Sonoma County Clerk's Office within ten (10) days of the date of this Resolution. 3. Staff is hereby authorized and directed to release all undisputed retention not subject to pending change orders within sixty (60) days of the date of this Resolution and in accordance with the terms of the Project contract, the Petaluma City Charter, California Public Contract Code Section 7107 and applicable law. 4. Authorize $20,000.00 in unused funds from the subject CIP Project budget to be transferred into to the Community Center Interior Repairs, project C16201304, in conjunction with the next Budget Adjustment. 5. Authorizes $43,444.00 from the Fire Station #2 Roof Overlay project budget to be transferred into to the Community Center Interior Repairs, project 016201304, in conjunction with the next Budget Adjustment. 6. Authorizes $4,998.00 from the CIP Project budget for the subject project to be transferred into to the Risk Management Department Operating Budget, fund 7400.74100.54151, in conjunction with the next Budget Adjustment. 5